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Training content
Through this training, you will earn the three components, such as measurements, process control strategies, and computer hardware; that form a triangle integration element to perform dynamic operational management and sustainability strategy. You will also learn about Industry 4.0 or the digital revolution era and how it affects process control and operational management technologies. The process engineers are trained to perform their mass balances using the cleansed and validated data. They learn how to aggregate the process variables by the time intervals capturing the operating modes of the process units. As such, the production rate, energy, water, and air flow measurements are used to estimate the hidden losses in real-time when the units are performing at their economical predefined targets. Process models are created using the independent variables using the calculated operating variables.
How does it work?
The process engineering coaching is done by having life Zoom sessions connected in real-time to the Historian, i.e, PI System connected to Seeq Advanced Analytics.
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This dynamic mineral flotation model simulates the flotation processes involved in the flotation of minerals. It stimulates both the froth and pulp phases. The feed can be changed to understand the behavior of the particles and species for optimal separation using air bubbles.
*App Available for Free until 12/31/2020
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This dynamic simulation of a SAGand two ball mills simulates the grinding process of one SAG Mill followed by two ball mills with a sump, pump, and a battery of hydrocyclones. Comminution uses represent 70% of operating Costs in these Grinding Systems
It is interesting to see the effect of the design parameters, the kinetics of grinding, separation efficiency, and the effect of the sump/pump on the overall optimization of the circuit. These circuits consume a large amount of energy. They need to operate at high effectiveness in terms of equipment availability, energy efficiency, and water consumption.
The water is used to manipulate the transportation(Realogy) of the mills and the classification process (particle classification)in hydrocyclone. The grinding process is required to liberate the metal minerals from the gangue prior to flotation or hydrometallurgical processes.
*App Available for Free until 12/31/2020
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Our coaching for the digital age is not “information” – it’s“transformation.” It’s an experience that leads you through the process of finally changing your reality to match your vision.
What you will learn
● The Digital transformation secrets
● Digital disruption adapted to mineral processing plants
●The opportunities to redesign business processes to optimize water recovery and copper production
Benefits
● Identify where to focus the attention to optimize the production
● Understand how to efficiently answer to production problems
What you will learn
● Process control strategies and examples
● Digital disruption adapted to mineral processing plants
● Live eg. of minerals processing and extractive metallurgy plants
What you will learn
● Process control strategies and examples
● Digital disruption adapted to mineral processing plants
● Live eg. of minerals processing and extractive metallurgy plants
● Water recovery and mineral production optimization
What you will learn
● Process control strategies and examples
● Management of dynamic operational plants
● Industrial Internet of things, digital disruption in automation
● Live eg. of minerals processing and extractive metallurgy plants
● Model of operational management of participant’s plants
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Benefits
● Define predictive models
● Learn how to identify environmental restrictions
● Optimize your plant coordination
What you will learn
● Dynamic of grinding, particule classification, rheology of suspension
● Dynamic interaction between process
flow rate and water addition
● Define best control strategies
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Benefits
● Find the optimal mill throughput
● Identify the best size distribution output
● Identify the rheological process constraints
What you will learn
● Continuity equation of two-phase flow
● Kolmogorov turbulence theory
● Population balance of mineralogical species
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Benefits
● Improve flotation recovery by managing the hydrodynamics
● Identification of best air holdup
● Identification of the flotation bank-level profile
What you will learn
● Learn how to transform data into information to avoid production losses
● Learn to use the latest advanced data analysis and predictive analytics for operational support and optimization of the supply chain
Benefits
● Discover opportunities that exist in the extractive metallurgical industry
● Create a digital twin (or digital representation) of the operations of the plant
● Pre-requirement: to have your plant process diagrams
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What you will learn
● Secret of Digital transformation
● 4 Steps to generate value
● Grinding modeling
● Digital disruption and process optimization
● Maximizing copper extraction
Benefits
● Learn how to track your flotation and water separation
● Learn how to optimize your processes through Cloud, Big data power, and BI use
● Learn how to monitor your cooper production, to reduce your water and wastes production
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