OSB Digital LLC

Optimize your Production and Achieve Sustainability Goals with the Digital Twin

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Real Time Digital Twin Plant Strategy

Current process control approaches in industrial processing plants are limited by their reactive nature, lack of predictive capabilities, and reliance on human operators or inflexible PID-based logic. While simulation tools exist, they are often offline and disconnected from the actual plant data.

Our approach revolutionizes the process by combining physics-based process models with machine learning (hybrid AI), enabling a live, self-updating digital twin of the process plant.

This twin acts as an intelligent advisor, capable of forecasting the system's behavior and autonomously suggesting control actions to improve sustainability, performance, and reliability.

Picture man with screens of digital twin

 Discover how the Digital Twin Optimizes Your Production

Our mission: to enhance your asset availability, reduce your energy and water consumption, and improve your safety reporting to elevate the quality of your production.
Water recovery scheme

Tailor the Solution to Your Business

Gain deep insights into your finances, empowering strategic decisions, reducing risks, improving efficiency, and fostering sustainable growth for long-term success.

Track your Activity

Pilot your activity using analytic models tailored to your specific constraints and variables.
Boost your efficiency

Develop predictive analytics models and use machine learning tools to enhance time-to-reaction.

Integrate your Whole Industrial Complex

Simplify and streamline your operational processes for better control, accuracy, and efficiency.

- Monitor your production loss and machine failure in real time
- Set up your KPI in the tool
- Collaborative: share analyses and reports with an intuitive and visual solution
- Power BI

Net metal production inscrease scheme
Collaboration scheme

Engage your Team in the new process

In current rock processing plants, excessive communication silos and spreadsheets result in a major bottleneck, hindering teams' efficiency and collaboration.

Our coaching consultants are here to support your team and managers to master new processes, accelerate their adoption of the tools, and boosting their proficiency.  

The use of our collaborative platform enhances your team's communication, synchronizes workflows, and boosts data-driven problem-solving.

Enhance Your Data Insights

Simplify and streamline your operational processes for better control, accuracy, and efficiency.

  • Clean your raw data and develop predictive models
  • Power BI technology
  • Artificial Intelligence such as Copilot, Chat GPT, and Gemini
  • Cloud-based
Failure detection scheme

Two Decades of Experience

25  
Years
Experience in Process Industry
155
Optimized Plants
200
+
Project Completed

Case Studies

Join one of the many companies that trusted us to start their Digital Transformation Journey.
Arcelor Mittal logo
Largest Canadian suppliers of iron ore to steel markets.
Advanced Analytics using Power BI and Copilot.
Results
+13% investment from
$23 Mt to $26Mt

120M$ additional revenue in 2015

Process Optimization, Asset Reliability and Availability
Anglo American logo
The world’s premier PGM producer (around 40% of the world’s newly refined platinum). Advanced Analytics using Power BI and Copilot.
Results
-15% on energy consumption target

Community integration with local energy provider
Barrick logo
Metallurgical analytics using complex operational data and process models as well as Power BI and Copilot.
Results
Gold recovery mapping with historical operational information
Improved gold recovery by:
- Reducing operational trouble times
- Understanding the effects of particle size distribution shape
Lumina Copper Corp logo
Advanced analytics using  Power BI, and Copilot.

Results
Activity stabilization with predictive models and loss identification

Decrease in bottlenecks with an increase in copper production (working in progress)

+ 32% increase in copper production
+ 40% water recovery
Have some question? Please Contact us.

Our Last Conferences

Digital Twin Maximum Copper Production, SME, Society for Mining, Metallurgy and Exploration, International Mineral Processing Congress.
Interpretation of Dynamic Water Management to Maximize Copper Production IMPC 2024 using AI.
Washington DC., 2024
Dynamic Water Management for MaximizingCopper Production.  Metsoc presentation, Canadian Institute of Mining,
Toronto, Canada, 2023
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Assess. Implement. Optimize

Let Us Help Your Business Achieve Global Success

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